Series Production of Enameled Copper Coils

Enameled copper coils are used for interference suppression chokes and inductors in the automotive and electrical industries, for example.

The bending and winding machines in the FTU series, designed for producing enameled copper coils, deliver outstanding performance that optimizes unit costs in large-scale manufacturing. The innovative WPS 3.2 EasyCam programming system uses fast and simple operating sequences to ensure high standards of user convenience, short set-up times, and flexible applications.

Optional equipment for automated insulation stripping and tin-plating enables reliable, repeatable production of ready-to-install coils.

Machine comparison FSE & F Series

  • Modular, customized equipment options
  • Reduced costs due to modular design, energy efficiency and optimized tooling times
  • Machine takes up little space, enabling optimum factory planning and plant logistics
  • Economic output due to high availability
  • Flexibility thanks to space-saving machine concept

Please select wire diameter [mm]

0.12 mm6.94 mm14 mm

F 08 from 0.12
to 0.8 mm

Wire diameter 0.12 - 0.8 mm
Wire diameter at Wm 6 or Rm max. 2,600 N/mm² 0.12 - 0.6 mm
Wire diameter at Wm 4 or Rm max. 2,300 N/mm² 0.6 - 0.8 mm
Outer spring diameter max. 20 mm
Coiling direction right and left
Feed speed max. 160 m/min

F 12 from 0.2
to 1.2 mm

Wire diameter 0.12 - 0.8 mm
Wire diameter at Wm 4 or Rm max. 2,500 N/mm² 0.2 - 1.1 mm
Wire diameter at Wm 5 or Rm max. 1,800 N/mm² 1.1 - 1.2 mm
Outer spring diameter max. 20 mm
Coiling direction rechts und links
Feed speed max. 160 m/min

F 18 from 0.35
to 1.8 mm

Wire diameter 0.35 - 1.8 mm
Wire diameter at Wm 4 or Rm max. 2,300 N/mm² 0.35 - 1.6 mm
Wire diameter at Wm 4 or Rm max. 1,900 N/mm² 1.6 - 1.8 mm
Outer spring diameter max. 40 mm
Coiling direction rechts und links
Feed speed max. 140 m/min

FSE 15 from 0.12
to 0.8 mm

Wire diameter 0.12 - 0.8 mm
Wire strength Rm = 2,600 N/mm²
Spring index ≥ 4
Outer spring diameter max. 20 mm
Coiling direction right and left
Feed speed max. 150 m/min

FSE 143 from 6.1
to 14 mm

Wire diameter 6.1 - 14 mm
Wire strength Rm = 2,000 N/mm²
Spring index ≥4
Outer spring diameter max. 240 mm
Coiling direction Right
Feed speed max. 70 m/min

F 30 from 0.7
to 3 mm

Wire diameter 0.7 - 3 mm
Wire diameter at Wm 4 or Rm max. 2,000 N/mm² 0.7 - 2.5 mm
Wire diameter at Wm 6 or Rm max. 1,800 N/mm² 2.5 - 3 mm
Outer spring diameter max. 65 mm
Coiling direction Right, left as option
Feed speed max. 135 m/min

F 4 from 1.5
to 4.5 mm

Wire diameter 1.5 - 4.5 mm
Wire diameter at Rm max. 2,000 N/mm² 1.5 - 4 mm
Wire diameter with Rm max. 1,800 N/mm² 1.5 - 4.5 mm
Outer spring diameter max. 100 mm
Coiling direction right and left
Feed speed max. 100 m/min

F 6 from 2.6
to 7 mm

Wire diameter 2.6 - 7 mm
Wire diameter at Rm max. 2,000 N/mm² 2.1 - 6 mm
Wire diameter with Rm max. 1,800 N/mm² 2.1 - 7 mm
Outer spring diameter max. 130 mm
Coiling direction right and left
Feed speed max. 100 m/min

FSE 143

  • Fully fledged compression spring coiler as standard version, modular expansion options
  • Optimum unit costs in compression spring production
  • High availability thanks to reliable and proven machine control plus easy-to-maintain design
  • High-performance development with extended range of applications
  • Precision thanks to the latest measuring and control technology
  • Shorter set-up time and greater operating convenience
FSE143_-711x400pixel_300ppi.png

Further information

L_FUL_iQopticut_V1-1_DE.pdf
iQopticut (German)

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(PDF, 1 MB)
L_TC_TC-Tooling-Solutions-Spring-Coilers_V1-2_DE.pdf
Werkzeuglösungen für große Federwindemaschinen (German)

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(PDF, 171 KB)
L_FSE-Series_Folder-FSE-Series_V1-2_DE.pdf
FSE-Series (German)

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(PDF, 427 KB)
L_FSE-Series_Folder-FSE-Series_V1-2_EN.pdf
FSE-Series (All)

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(PDF, 428 KB)
L_FSE143_Folder-FSE143_V1-1_DE.pdf
FSE 143 (German)

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(PDF, 348 KB)
L_FSE143_Folder-FSE143_V1-1_EN.pdf
FSE 143 (All)

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(PDF, 346 KB)
L_FUL-FSE_iQautopitch_V1-4_DE.pdf
iQautopitch (German)

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(PDF, 1 MB)
L_FUL-FSE_iQautopitch_V1-4_EN.pdf
iQautopitch (All)

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(PDF, 1 MB)
L_FUL-FSE_iQspring2FUL_V1-2_DE.pdf
iQspring2FUL (German)

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(PDF, 857 KB)
L_FUL-FSE_iQspring2FUL_V1-2_EN.pdf
iQspring2FUL (All)

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(PDF, 852 KB)
L_FUL_iQcontrol_V1-4_DE.pdf
iQcontrol (German)

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(PDF, 920 KB)
L_TC_Coating-Tooling_V1-1_DE.pdf
Probleme bei der Verarbeitung von Edelstahl? (German)

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(PDF, 87 KB)
L_TC_Coating-Tooling_V1-1_EN.pdf
Problems in the processing of stainless steel? (All)

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(PDF, 87 KB)
L_TC_Cutting-Mandrel-W04_V1-2_DE.pdf
Abschneidedorne und –messer aus Werkstoff W04 (German)

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(PDF, 416 KB)
L_TC_Cutting-Mandrel-W04_V1-2_EN.pdf
Cutting Mandrels and Cutters Made of W04 Material (All)

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(PDF, 416 KB)
L_TC_Rotatable-Coiling-Insert-RCI_V1-2_DE.pdf
Drehbarer Windeeinsatz – RCI (Rotable Coiling Insert) (German)

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(PDF, 505 KB)
L_TC_Rotatable-Coiling-Insert-RCI_V1-2_EN.pdf
Rotatable-Coiling-Insert-RCI (All)

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(PDF, 501 KB)
L_TC_TC-Tooling-Solutions-Spring-Coilers_V1-2_DE.pdf
Werkzeuglösungen für große Federwindemaschinen (German)

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(PDF, 171 KB)
L_TC_TC-Tooling-Solutions-Spring-Coilers_V1-2_EN.pdf
Tool solutions for large spring coiling machines (All)

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(PDF, 188 KB)
L_TC_TC-W04-Cutting-Mandrels-and-Cutters_V1-2_DE.pdf
Abschneidedorne und –messer aus Werkstoff W04 (German)

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(PDF, 2 MB)
L_TC_TC-W04-Cutting-Mandrels-and-Cutters_V1-2_EN.pdf
Cutting Mandrels and Cutters Made of W04 Material (All)

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(PDF, 2 MB)
L_TC_Winding-roller-with-holder_V1-2_DE.pdf
Winderolle mit Halter – die Alternative zu starren Windewerkzeugen (German)

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(PDF, 190 KB)
L_TC_Winding-roller-with-holder_V1-2_EN.pdf
Coiling Roller with Mounting Fixture – The Alternative to Stationary Coiling Tools (All)

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(PDF, 190 KB)