Close-to-production Prototyping and Manufacturing Trials

WAFIOS offers the very latest bending technology for manufacturing bent parts used in e-mobility components.
As well as machines for large-series and small-series projects, WAFIOS also provides these services:

• Manufacturing trials
• Sample part production of A samples for prototypes to close-to-production C samples

A theoretical feasibility study of the geometries is conducted in advance for all projects.

Machines for Sample Part Production

Machines that Create Different Geometries and Meet Various Requirements Are Available for Producing Sample Parts.

The FMU 40 E provides a unique machine concept for the production of hairpins, electromagnetic coils and stator connection assemblies. The patented hairpin tool system combines active rotary-draw bending with the agility of classic wire bending tools. This enables high-quality results to be achieved even with complex geometries. Insulation stripping, burr-optimized cutting and chamfering are possible thanks to modular stations.

Sample part production of:

  • Hairpins
  • Axial flux coils
  • Radial flux coils
  • Stator connection assemblies
  • Other geometries

On the BMF series it is possible to produce samples of busbars and profiled parts made of flat wire. The series combines maximum precision for the smallest bending radii and minimum bending distances, thanks to a specially designed bending tool. High degrees of freedom during the insulation stripping process enable flexible positioning of contact points.

Sample part production of:

  • Busbars
  • Other geometries

Feasibility Study, Tests and Prototyping

Safety for New Projects!

[Translate to English:] Mitarbeiter bei der Qualitätskontrolle

For over 130 years, the name of WAFIOS has been synonymous with innovations and new products. We want to work with you to find the limits of what is possible and explore new paths. To this end, there are machines from the latest generation available here at WAFIOS.

Feasibility and performance studies can thus be carried out quickly and efficiently.

We face new challenges together with you, always trying to enhance our production techniques. We produce small and prototype series for quality controls or approval processes.

E-Mobility Sales

Your contact person

Nathalie Tege

Project Management E-Mobility

 +49 7121 146 1968

 n.tege@~@wafios.de