Series Production of Enameled Copper Coils
Enameled copper coils are used for interference suppression chokes and inductors in the automotive and electrical industries, for example.
The bending and winding machines in the FTU series, designed for producing enameled copper coils, deliver outstanding performance that optimizes unit costs in large-scale manufacturing. The innovative WPS 3.2 EasyCam programming system uses fast and simple operating sequences to ensure high standards of user convenience, short set-up times, and flexible applications.
Optional equipment for automated insulation stripping and tin-plating enables reliable, repeatable production of ready-to-install coils.
Machines
Machine comparison FTU Series
- Significant increase in performance ensures optimized unit costs, especially in large-volume production
- Maximum quality and repeatability thanks to optimized rigid machine concept
- Application possibilities are more flexible and set-up times are shorter due to WAFIOS WPS 3.2 EasyCam
- High compatibility with existing sets of tools from the FTU series
- Upgraded version with insulation stripping device for the production of inductor coils can be used (option)
FTU 1.5
from 0.3
to 2 mm
Spring steel wire Ø | 0.2 - 1 mm |
Enameled copper wire Ø | 0.3 - 2 mm |
Height of spring body / copper coil body | max. 90 mm |
Diameter of winding mandrel | d, max. 15 mm |
Length of the peripheral first spring leg | max. 50 mm |
FTU 2.5
from 1
to 4 mm
Spring steel wire Ø | 0.5 - 2.2 mm |
Enameled copper wire Ø | 1 - 4 mm |
Height of spring body / copper coil body | max. 120 mm |
Diameter of winding mandrel | d, max. 25 mm |
Length of the peripheral first spring leg | max. 120 mm |
FTU 1.5
FTU series – power packages full of innovative technology
Delivering low unit costs, the FTU series is ideally suited to producing simple torsion springs in large quantities. These springs are used in applications such as the automotive and electrical industries and in white goods.
More flexible application possibilities and shorter set-up times
Convenient and easy to operate, the new WAFIOS Programming System – WPS 3.2 EasyCam – makes it possible to program sequences with electronic cams, ensuring outstanding user-friendliness, short set-up times, and flexible application options.